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China Baowu and Rio Tinto complete pelletizing and direct reduction trials using Pilbara Blend iron ore

China Baowu and Rio Tinto have successfully completed pelletizing and direct reduction (DRI) trials using Pilbara Blend iron ore.

China Baowu and Rio Tinto complete pelletizing and direct reduction trials using Pilbara Blend iron ore

According to a joint announcement, industrial-scale trials conducted at China Baowu’s Baoshan Iron & Steel plant in Zhanjiang, China, successfully utilized Rio Tinto’s Pilbara Blend iron ore. The trials were described as a significant step toward low-carbon steel production using hydrogen-based shaft furnace technology.

As part of the process, direct reduced iron (DRI) was produced in a hydrogen-based shaft furnace using pellets made from Pilbara Blend iron ore, which accounted for approximately one-third of the pellet feed. The resulting DRI was subsequently converted into steel in an industrial-scale basic oxygen furnace and was also tested in a small-scale electric smelting furnace.

The trials demonstrated the potential for medium-grade iron ore from Western Australia’s Pilbara region to be used in hydrogen-based direct reduction processes. The companies noted that this could support the development of a new supply chain for low-carbon steel production when combined with electric smelting furnace technology.

The initiative forms part of a collaboration under a Memorandum of Understanding (MoU) signed by the two companies in 2023, aimed at reducing carbon emissions from steelmaking.

China Baowu stated that the successful trials represent a tangible step forward in the development of low-emission steelmaking technologies, while Rio Tinto highlighted the industrial-scale viability of Pilbara ore in hydrogen-based direct reduction processes as an important milestone.

As part of a partnership spanning more than 50 years, the two companies have been advancing a multi-stage low-carbon steelmaking transition program since 2020.

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